We draw on our broad range of manufacturing capabilities and in-depth knowledge of conductor and insulation materials to design and manufacture custom cables that deliver precisely what you’re looking for – low noise, high flexibility, extended flex life, miniaturization, high/low temperature performance or resistance to oils and corrosive chemicals with short lead times, rapid prototyping and unparalleled customer service.
Micro and Miniature Cables
New England Wire Technologies has the capability to extrude insulation over conductors as small as 46 AWG and to strand individual wires as small as 52 AWG.
These miniature and micro-miniature conductors are integrated to create high performance cables for ultrasound probes and other applications requiring minimum overall diameter.
Custom Options
Need an exact strand diameter or a ½ AWG size? We have mixed strand sizes and materials in finished strand to meet a highly defined criteria set of diameter, tensile strength and conductivity. With a wide variety of conductor materials, plating materials, and copper alloys we can design to meet any number of performance requirements like flex-life, temperature, or electrical criteria. Mixed multiple single end AWG sizes and planetary cabled zip cords around a core are just a couple of the unique ways we can construct cable to meet desired function.
Whether your multi-conductor cable is two-conductors, or a hundred conductors with same size conductors, or a mixed AWG sizes and sub-cables, we’ve got you covered. Tapes and shields can also be added to isolate sub-cables, barrier layers, shield EMI, improve aesthetics, and more.
Our development lab stocks a wide range of color concentrates for numerous extruded insulations. In addition, we also maintain a huge inventory of non-standard color concentrates for targeted color matching to a customer-supplied physical target and/or to established colors from our Pantone, RAL, Munsell and Federal Standard library. Depending upon your requirements, we offer HMF (heavy metal free), RoHS, REACH, FDA, USP VI, ISO 10993-compliant color concentrates.
We also offer a complete range of printing services including print wheel and ink jet printing. Our custom services can be used to imprint cable with your company name and logo or to meet requirements of UL/CSA. Custom ink colors are available for most applications as well.
