Ribbon Cables and Zip Cords

Ribbon cables are made by jacketing multiple legs in a single extrusion process creating a cable of high single dimension flexibility that has easily separated sub-components.
yellow and white audio cable by New England Wire Technologies

Used in industrial appliances and medical devices, ribbon cables are used to combine conductors and tubing together for a single device to avoid the possibility of tubes being crimped or pinched in a standard cabling operation.

Ribbon cables are also used in many worn applications such as headphones and other devices which take advantage of their improved flexibility, reduced size, and easy separation.

Materials

New England Wire has the capability to manufacture ribbon cables with nearly all of our extrudable materials.

  • Standard PVC is a very reasonably priced plastic that can be used as a flexible material with good flame retardancy
  • Polyurethane is an excellent option for cables that will have to withstand large amounts of mechanical abuse
  • TPE can be used as a cost-effective alternative in applications requiring improved flexibility over PVC
  • Ribbon cable made with Silicone Rubber are the most flexible option offered with temperature ratings as high as 200°C
  • For applications requiring advanced chemical resistance or higher voltages, ETFE can be used

Using advanced fluid modeling techniques, custom tooling is designed and machined for each product. This custom tooling also allows for extremely precise dimensional control as well as guaranteeing the highest possible quality with excellent repeatability.

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Wire & Cable Resources

A Note from our R&D Team

A Note from our R&D Team

March 4, 2026

How our outreach partnerships are helping drive continuous improvement and innovation

Engineering Mechanical and Signal Integrity in Handheld Medical Device Cables

Engineering Mechanical and Signal Integrity in Handheld Medical Device Cables

February 18, 2026

Design strategies for miniaturization, durability, sterilization, and high-speed performance.

No Dumb Questions: Episode 29

No Dumb Questions: Episode 29

February 13, 2026

What is the difference between AC and DC?

Resource Hub

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Frequently Asked Questions

Find clear answers to common questions about New England Wire products, capabilities, materials, and custom cable solutions to help you move your project forward with confidence.

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New England Wire manufactures custom cable in New Hampshire, USA.
We ship from coast to coast and around the globe.

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